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kl series chip type, 5000 hours load life t emperature range up to +105 q c specifications item characteristics operation temperature range -40 ~ +105 c rated working voltage 6.3 ~ 100v capacitance tolerance 20% at 120hz, 20 c i d 0.01cv or 3 a whichever is greater (after 2 minutes) leakage current i: leakage current ( p a) c: normal capacitance ( p f) v: rated voltage (v) dissipation factor max. rated voltage (v) 4 6.3 10 16 25 35 50 z(-25 c) / z(20 c) 8432222 impedance ratio zt/z20 (max.) z(-40 c) / z(20 c) 14 10 7 5 3 3 3 l ow temperature characteristics (measurement frequency: 120hz) capacitance change within r 30% of initial value dissipation factor 300% or less of initial specified value leakage current i nitial specified value or less load life (after 1000 hours application of the rated voltage at 105 c, capacitors meet the characteristics requirements listed.) shelf life (at 105 c) after leaving capacitors under no load at 105 c for 5000 hours, they meet the specified value for load life characteristics listed above. capacitance change within r 10% of initial value dissipation factor i nitial specified value or less leakage current i nitial specified value or less resistance to soldering heat reference standard jis c-5141 and jis c-5102 drawing (unit: mm) dimensions (unit: mm) ? d x l 4 x 5.8 5 x 5.8 6.3 x 5.8 6.3 x 7.7 8 x 10.5 10 x 10.5 a 1.8 2.1 2.4 2.4 2.9 3.2 b 4.3 5.3 6.6 6.6 8.3 10.3 c 4.3 5.3 6.6 6.6 8.3 10.3 e 1.0 1.3 2.2 2.2 3.1 4.5 l 5.8 5.8 5.8 7.7 10.5 10.5 negative 0.5~0.8 plastic platefo r m 0.3max. positive ? d f 0.5 b f 0.2 0.5max. c f 0.2 a f0.2 a f0.2 e negative 0.8 ~ 1.1 plastic platform 0.3max. positive ? d f 0.5 b f 0.2 0.5max. c f 0.2 l r 0.5 a r 0.2 a r 0.2 e ( ? 4 6.3) ( ? 8, 10) * voltage mark for 6.3v is [6v] l r 0.3 load life of 3000~5000 hours measurement frequency: 120hz, temperature: 20 c wv6.3101625355063100 tan / 0.28 0.24 0.20 0.16 0.13 0.12 0.18 0.18 comply with the rohs directive (2002/95/ec) after reflow soldering according to reflow soldering condition (see page 8) and restored at room temperature, they meet the characteristics requirements listed as below.
kl series dimensions & maximum permissible ripple current frequency coefficient of allowable ripple current frequency 50hz 120hz 300hz 1khz 10khz~ coefficient 0.70 1.00 1.17 1.36 1.50 note: all design and specifications are for reference only and is subjec t to change without prior notice. if any doubt about safety for your application, please contact us immedi ately for technical assistance before purchase. wv p f 6 . 31 01 62 5 10 4 x 5.8 18 5 x 5.8 27 22 4 x 5.8 22 5 x 5.8 30 5 x 5.8 30 6.3 x 5.8 44 33 5 x 5.8 35 5 x 5.8 36 6.3 x 5.8 48 6.3 x 5.8 50 47 5 x 5.8 38 6.3 x 5.8 50 6.3 x 5.8 50 6.3 x 7.7 63 100 6.3 x 5.8 69 6.3 x 7.7 81 6.3 x 7.7 81 8 x 10.5 116 150 6.3 x 7.7 85 8 x 10.5 125 8 x 10.5 125 10 x 10.5 320 220 6.3 x 7.7 120 8 x 10.5 141 10 x 10.5 216 10 x 10.5 320 330 8 x 10.5 290 10 x 10.5 290 10 x 10.5 290 10 x 10.5 450 470 10 x 10.5 320 10 x 10.5 320 10 x 10.5 320 680 10 x 10.5 320 10 x 10.5 320 1000 10 x 10.5 410 wv p f 35 50 63 100 0.1 4x5.8 1.0 0.22 4x5.8 2.6 0.33 4x5.8 3.2 0.47 4x5.8 5 1 4x5.8 8 2.2 4x5.8 12 3.3 4 x 5.8 17 6.3 x 7.7 30 4.7 4 x 5.8 16 5 x 5.8 22 8 x 10.5 50 10 5 x 5.8 27 6.3 x 5.8 32 6.3 x 7.7 45 8 x 10.5 55 22 6.3 x 5.8 44 6.3 x 7.7 58 8 x 10.5 65 10 x 10.5 70 33 6.3 x 7.7 57 8 x 10.5 140 10 x 10.5 80 10 x 10.5 80 47 8 x 10.5 92 10 x 10.5 310 10 x 10.5 90 100 10 x 10.5 151 10 x 10.5 310 150 10 x 10.5 290 220 10 x 10.5 375 case size ripple current case size ? d u l(mm), ripple current (ma rms) at 105 qc 120hz explanation of part numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 (17, 18) lead shape code standard 00 not standard 01 length after cut is 3mm 30 length after cut is 4.5mm 45 length after cut is 5mm 50 length after cut is 7.5mm 75 length after cut is 10mm 1a (15) sleeve code pvc sleeve (white printing) w pvc sleeve (black printing) b pvc sleeve (golden printing) g pvc sleeve (silver printing) a pet sleeve (green colour white printing) 1 pet sleeve (purple colour white printing) 2 pet sleeve (yellow colour black printing) 3 (16) rubber code plane p convexity t (1, 2) series cs ck sc cn kp lz kz fz el kl kh hu ra rn rt rk rm rs la lk lm ls np nk nm ns bp tm tn sm sk (3, 4) vol. (wv) code 20d 40g 6.3 0j 10 1a 16 1c 25 1e 35 1v 40 1g 50 1h 63 1j 100 2a 160 2c 200 2d 250 2e 315 2f 330 2u 350 2v 400 2g 450 2w (5~7) cap. ( p f) code 0.1 0r1 0.22 r22 0.33 r33 0.47 r47 1 010 2.2 2r2 3.3 3r3 4.7 4r7 10 100 22 220 33 330 47 470 100 101 220 221 330 331 470 471 1000 102 2200 222 3300 332 4700 472 10000 103 22000 223 (8) to l . (%) code +10 -10 k +15 -15 l +20 -20 m (10) type code chip c radial r radial taping t snap-in s (12) dia. ( ? ) code 3s 4c 5d 6.3 e 8f 10 g 12 h 12.5 i 13 j 13.5 v 14.5 a 16 k 18 l 20 m 22 n 25 o 30 p 35 q 40 r (13, 14) length (mm) code 505 5.4 54 5.8 58 707 7.7 77 909 10.5 10 11 11 12 12 14 14 16 16 20 20 21 21 25 25 26 26 31 31 35 35 36 36 40 40 46 46 (11) type descriptions code chip taping & reel r bulk b taping (forming) a taping (straight) s lead cut c lead forming cut f lead forming only m kinked forming cut k radial kinked straight cut y snap- in lead snap-in w series voltage (wv) capacitance ( p f) cap. to l. (%) type lead process dia.( ? ) length (mm) sleeve rubber lead shape chip type dash _ corresponding to rohs directive aluminum electrolytic capacitors chip type radial lead type snap-in type rohs compliant yes yes yes rohs restricted substances most concerns on terminals plating on terminals change plating from sn-pb to sn change plating from sn-pb to sn change plating from sn-pb to sn construction of terminals fe/cu/sn fe/cu/sn fe/cu/sn plating characters plating thickness 12 p m plating type matte no heat treatment after plating plating thickness 12 p m plating type matte no heat treatment after plating plating thickness 10 p m plating type matte no heat treatment after plating insulating sleeve no used replace pvc with pet (where customer designated) replace pvc with pet (where customer designated) resistance to soldering heat please see "lead free reflow soldering condition" for chip type aluminum electrolytic capacitors no change no change solderability no difference with sn-pb no difference with sn-pb no difference with sn-pb tensile strength no difference with sn-pb no difference with sn-pb no difference with sn-pb pb whisker no difference with sn-pb room storage test: 20~25 q c, 30~80%rh, 4000hrs. aging test: 60 r5 q c, 93 +2/-3%rh, 4000hrs. thermal cycle test: -55 +0/-10 q c to 85 +10/-0 q c, 3 cycles/hour, 1000 cycles no difference with sn-pb room storage test: 20~25 q c, 30~80%rh, 4000hrs. aging test: 60 r5 q c, 93 +2/-3%rh, 4000hrs. thermal cycle test: -55 +0/-10 q c to 85 +10/-0 q c, 3 cycles/hour, 1000 cycles whisker is not observed room storage test: 20~25 q c, 30~80%rh, 4000hrs. aging test: 60 r5 q c, 93 +2/-3%rh, 4000hrs. thermal cycle test: -55 +0/-10 q c to 85 +10/-0 q c, 3 cycles/hour, 1000 cycles cr 6+ plating material < 2ppm < 2ppm < 2ppm hg < 2ppm < 2ppm < 2ppm cd < 2ppm < 2ppm < 2ppm pbb not detected not detected not detected pbde not detected not detected not detected identification for rohs compliance products add "pb free" or "rohs" marking on inner and outer carton label (where customer designated) add "pb free" or "rohs" marking on inner and outer carton label (where customer designated) add "pb free" or "rohs" marking on inner and outer carton label (where customer designated) msl level (ipc/jedec j-std-020c) not available no need for dry package not available no need for dry package not available no need for dry package series table chip type aluminum electrolytic capacitors applications series features capacitance ( ? f) rate voltage (v.d.c.) operating temperature (c) load life (hours) capacitance tol e r a nc e (%) cs standard size 0.1 ~ 1500 4 ~ 100 -40 ~ +85 2000 r20 standard ck standard size, wide temperature range 0.1 ~ 1500 4 ~ 50 -55 ~ +105 2000 r20 low leakage sc low leakage current 0.1 ~ 100 6.3 ~ 50 -40 ~ +85 1000 r20 cn non-polarized 0.1 ~ 100 6.3 ~ 50 -40 ~ +85 1000 r20 non-polarized kp non-polarized, wide temperature range 0.1 ~ 47 6.3 ~ 50 -55 ~ +105 1000 r20 lz low impedance 1 ~ 1500 6.3 ~ 50 -55 ~ +105 2000 r20 low impedance kz extra low impedance 4.7 ~ 1500 6.3 ~ 50 -55 ~ +105 2000 r20 fz long life, extra low impedance 4.7 ~ 1500 6.3 ~ 35 -55 ~ +105 3000 r20 el long life assurance 0.1 ~ 1500 6.3 ~ 50 -55 ~ +105 3000 r20 long life kl 5000 hours load life 0.1 ~ 4700 6.3 ~ 100 -40 ~ +105 5000 r20 high reliability kh high reliability 10 ~ 330 10 ~ 50 -40 ~ +125 2000 r20 high voltage hu mid-to-high voltage 3.3 ~ 68 -40 ~ +105 5000 r20 current 160 ~ 450 series chart z chip type aluminum electrolytic capacitors cn 85 q c non-polarized kp 105 q c non-polarized cs 85 q c standard ck 105 q c wide temperature el 105 q c long life assurance kh 125 q c high reliability kl 105 q c 5000 hours load life lz 105 q c low impedance kz 105 q c extra lower impedance wide temperature non-polarized wide temperature low impedance extra low impedance extra longer life longer life higher reliability fz 105 q c long life with extra lower impedance longer life hu h voltage low leakage current sc 85 q c low leakage current g eneral i nformation for a pplication the following precautions must be observed when using electrolytic capacitors. 1. circuit design 1) please make sure that the environmental and mounting conditions to which the capacitor to be exposed are within the conditions specified in this catalogue. 2) operating temperature and applied ripple must be within the specifications. 3) appropriate capacitors, which comply with the life requirement of the products, should be selected when designing the circuit. 4) aluminum electrolytic capacitors are polarized. do not apply reserve voltage or ac voltage. please use non-polarized capacitors for a circuit that can possibly see reserved polarity. note: non-polarizes capacitors cannot be used for ac voltage application. 5) do not use aluminum electrolytic capacitors in a circuit that requires rapid and very frequent charge or discharge. in this type of circuit, it is necessary to use special design capacitors with extended life characteristics. 6) do not apply excess voltage. m pleased pay attention so that the peak voltage, which is dc voltage overlapped by ripple current, should not exceed the rated voltage. n in the case where more than two aluminum electrolytic capacitors are used in series, please make sure that applied voltage should be lower than rated voltage should be applied to each capacitor equally using a balancing resistor in parallel with the capacitor. 7) outer sleeved of the capacitor is not guarantee as an electrical insulator. do not use standard sleeve on a capacitor in applications that require electrical insulation. when the application requires special insulation, please contact our sales office for details. 8) capacitors must not be used under following conditions: m (a) capacitors must not be exposed to water (including condensation), brine or oil. (b) ambient conditions that include toxic gases such as hydrogen sulfide, sulfurous acid, nitrous acid, chlorine, ammonium, etc. (c) ambient conditions that expose the capacitor to ozone, ultraviolet ray and radiation. n severe vibration and physical shock conditions that exceed our specification. vibration test condition: vibration frequency range: 10~55~10hz sweet rate : 10~55~10hz per minute sweet method : logarithmic amplitude or acceleration: 1.5 (max. acceleration is 10g) direction of vibration testing time : 2 hours per each direction shock is not applicable normally. if a particular condition is required, please contact our sales office. : x, y, z direction do not locate any circuit pattern beneath the capacitor end seal. 11) do not design a circuit board so that heat generating components are placed near an aluminum electrolytic capacitor or reserve side of pc board (under the capacitor). 12) please refer to the pad size layout recommendations in our catalogue when designing in surface mount capacitors. 13) electrical characteristics may vary depending on changes in temperature and frequency. please consider the variation when you design circuits. 14) when you install more than 2 capacitors in parallel, consider the balance of current following in to the capacitor. 2. mounting 1) once a capacitor has been assembled in the set and power applied, do not attempt to re-use the capacitor in other circuits or application. 2) electric potential between positive and negative terminal may exist as a result of returned electromotive force, so please discharge the capacitor using 1k : resistor. 3) leakage current of the parts that have stored for long period may increase. when leakage current has increased, please perform a voltage treatment using a 1k : resistor. 4) please confirm rating and polarity before installing capacitor on the pc board. 5) be careful not to deform the capacitor during installation. 6) please confirm that the lead spacing of the capacitor matches the pad spacing of the pc board prior to installation. 7) please pay attention to the mechanical shock to the capacitor by suction nozzle of the automatic insertion machine or automatic mounted, or by product checker, or by centering mechanism. 8) reflow soldering : please see "lead free reflow soldering condition" for chip type aluminum 9) do not tilt, lay down or twist the capacitor body after the capacitors are soldered to the pc board. 10) do not carry the pc board by grasping the soldered capacitor. 11) please do not allow anytime to touch the capacitor after soldering. if pc board are stored in stack, please make sure pc board or the other components do not touch the capacitor. the capacitor shall not be effected by any radiated heat from the soldered pc board or other components after soldering. 12) cleaning m do not clean capacitors with halogenated cleaning agent. however, if it is necessary to clean with halogenated cleaning agent, please contact our sales office. n recommended cleaning method: applicable : any type, any ratings 10) the main chemical solution of the electrolyte and the separator paper in the capacitor are combustible. the electrolyte is conductive. when it comes in contact with the pc board, there is a possibility of pattern or short circuit between the circuit pattern, which could result in smoking or fire. cleaning agents : pine alpha st-100s, cleaning through 750h/750l/710m, sanelek b-12, aqua cleaner 210sep, techno care frw14~17, isopropyl alcohol. electrolytic capacitors (page 8). 9) when designing a circuit board, please pay attention to the following: m make the pad spacing on the pc board matching with the lead space of the capacitor. n there should not be any circuit pattern or circuit wire above the capacitor safety vent. cleaning condition: total cleaning time shall be within 5 minutes by immersion, ultrasonic or other method. temperature of the cleaning agent shall be 60 q c or lower. after cleaning, capacitors should be dried using hot air for minimum of 10 minutes along with the pc board. hot air temperature should be below the maximum operating temperature of the capacitor. insufficient dry after water rinse may cause appearance problems, sleeve shirk, bottom- plate bulge and such. e avoid using ozone destructive substance for cleaning agents to concern about global environment. please consult us regarding other cleaning agents or cleaning methods. 3. in the equipment 1) do not directly touch terminal by hand. 2) do not short between terminal by conductor, nor spill conductible liquid such as alkaline or acidic solution on or near the capacitor. 3) please make sure that the ambient conditions where the set is installed will be free from spilling water or oil, direct sunlight, ultraviolet rays, radiation, poisonous gases, vibration or mechanical shock. 4. maintenance and inspection please periodically inspect the aluminum capacitors that are installed in industrial equipment. the following items should be checked: appearance: remarkable abnormality such as vent operation, leaking electrolyte etc. electrical characteristic: capacitance, dielectric loss tangent, leakage current etc., which are specified in this catalogue. 5. in an emergency 1) if you see smoke due to operation of safety vent, turn off the main switch or pull out the plug from the outlet. 2) do not draw your face to the safety vent since gas over 100 q c will be emitted when the safety vent operates. if the gas has entered your eyes, please flush your eyes immediately in pure water. if you breathed the gas immediately wash out your mouth and throat with water. do not ingest electrolyte. if your skin is exposed to electrolyte, please wash it away using soap and water. 6. storage 1) do not keep capacitor in high temperature and high humidity. storage conditions should be: temperature : +5 qc ~ +35 qc humidity : lower than 75% place : indoor 2) avoid ambient conditions where capacitors can be covered with water, brine or oil. 3) avoid ambient conditions where capacitors are exposed to poisonous gases such as hydrogen sulfide, sulfurous acid, nitrous acid, chlorine, ammonium etc. 4) do not keep capacitor in conditions that expose the capacitor to ozone, ultraviolet ray or radiation. 7. disposal please dispose capacitors in either of the following ways: 1) incinerate capacitors after crushing parts or making a hole on the capacitor body. 2) bury capacitors in the ground. please have a disposal specialist do it. lead free reflow soldering condition (applicable to chip type aluminum electrolytic capacitors) ? recommended conditions for reflow soldering (1) a thermal condition system such as infrared radiation (ir) or hot blast should be adopted, and vapor heat transfer systems (vps) are not recommended. (2) reflow soldering should be performed one time. if the capacitor has to be reflowed twice, 30 minutes must be layout between each time. (3) for lead-free type reflow soldering, please observe proper conditions below: a) the time of preheating from 150c to 200c shall be within maximum 180 seconds; b) the time of soldering temperature at 217c measured on capacitors' top shall not exceed tl (second); c) the peak temperature on capacitors' top shall not exceed tp(c), and the time within 5c of actual peak temperature shall not exceed tp (second). ? classification reflow profile *1. average ramp-up rate is 3 /second max. *2. ramp-down rate is 6 /second max. *3. time from 25 to peak temperature is 8 minutes max. tp 200 25 217 tp 150 t l 25 to peak *3 ramp-down ramp-up *1 *2 preheat 180 sec max time tem perature critical zone 217totp ? allowable range of peak temperature size thickness (mm) volume (mm 3 ) tp(c) t l (second) tp (second) ? 4~ ? 6.3, ? 8 u 6.2l t 2.5 <350 2500 90 5 ? 8 u 10.5l t 2.5 350~2000 2400 90 5 ? 10 u 10.5l/13.5l t 2.5 350~2000 2350 60 5 ? 12.5, ? 16 t 2.5 >2000 2300 30 (20*) 5 re: (20*) is special for mid-to-high voltage which is hu series. ? recommended land size (unit: mm) size abc ? 4 1.6 2.6 1.6 ? 5 1.6 3.0 1.6 ? 6.3 1.6 3.5 1.6 ? 86.2l 2.1 4.5 1.6 ? 810.5l 3.0 3.5 2.5 ? 10 4.0 4.0 2.5 ? 12.5 4.0 5.7 3.0 ? 1616.5/21.5 6.0 6.5 3.5 taping specifications for chip type aluminum electrolytic capacitors ? carrier tape drawing 1 (for ? 4 ~ ? 10) 4.00.1 2.00.1 ? 1.5 +0.1~-0 p0.1 a0.2 f0.1 1.750.1 w0.3 b0.2 t 2 0.2 0.4 dimension (unit: mm) ? d ul 4 u5.4/5.8 5 u5.4/5.8 6.3 u5.4/5.8 6.3 u7.7 8 u6.2 8 u10.5 10 u 10.5/13.5 w 12.0 12.0 16.0 12.0 16.0 24.0 24.0 p 8.0 12.0 12.0 12.0 12.0 16.0 16.0 f 5.5 5.5 7.5 7.5 7.5 11.5 11.5 a 5.0 6.0 7.0 7.0 8.7 8.7 10.7 b 5.0 6.0 7.0 7.0 8.7 8.7 10.7 t 2 5.8/6.3 5.8/6.3 5.8/6.3 8.4 6.8 11.0 11.0/14.0 drawing 2 (for ? 12.5 ~ ? 16) dimension (unit: mm) ? d u l 12.5 u 13.5 12.5 u 16 w r 0.3 32.0 32.0 p r 0.1 24.0 24.0 f r 0.1 14.2 14.2 a 0 r 0.2 14.0 14.0 b b 0 r 0.2 14.0 14.0 t 2 r 0.2 14.0 16.5 s r 0.1 28.4 28.4 ? reel a 3 2.0 b ? 50 min. 13 r 0.5 23 (unit: mm) ? d u l 4 u 5.4/5.8 5 u 5.4/5.8 6.3 u 5.4/5.8/7.7 8 u 6.2/10.5 10 u 10.5 10 u 13.5 12.5 u 13.5/16 16 u 16.5 a 14 14 18 26 26 26 34 46 b 382 382 382 382 382 382/332* 382/332* 332* *for a small package ? package quantity size ( ? d u l) reel (pcs) in-box (reels) quantity/in-box (pcs) 4 in-boxes/carton (pcs) 4 u 5.5/5.8 2,000 6 12,000 48,000 5 u 5.4/5.8 1,000 6 6,000 24,000 6.3 u 5.4/5.8 1,000 5 5,000 20,000 6.3 u 7.7 1,000 5 5,000 20,000 8 u 6.2 1,000 5 5,000 20,000 8 u 10.5 500 4 2,000 8,000 10 u 10.5 500 4 2,000 8,000 10 u 13.5 300/250* 4 1,200/1,000* 4,800/4000* 12.5 u 13.5 200/150* 3 600/450* 2,400/1,800* 12.5 u 16 200/150* 3 600/450* 2,400/1,800* 16 u 16.5 125* 2 250* 1,000* note: all design and specifications are for reference only and is subj ect to change without prior notice. if any doubt about safety for your application, please contact us immediately for technical assistance before purchase. life of aluminum electrolytic capacitors the life of aluminum electrolytic capacitors is mainly dependent on environmental conditions (e.g. ambient temperature, humidity etc.) and electrical factors (e.g. operating temperature, ripple current etc.) generally, the wear-out mechanism of aluminum electrolytic capacitors is based on evaporation of electrolyte through the rubber seal. consequently, the factor of temperature (ambient temperature and internal heating due to ripple current) is the most critical to electrolytic capacitors life. the effect of voltage on capacitor life is negligible, especially for low voltage electrolytic capacitors. the lifetime of aluminum electrolytic capacitors can be expressed as following equations: l e = l o x k t x k r -------- (1) where: l e = expected life at operating temperature t e (h) l o = specified life at temperature operating temperature t o (h) k t = ambient temperature acceleration term k r = ripple current acceleration term k t = l o x a -------- (2) (t o -t e )/10 where: t o = maximum rated operating temperature ( q c) t e = actual ambient temperature ( q c) a = acceleration coefficient (for the range from 35 q c to the maximum operating temperature, a | 2) k r = 2 -------- (3) (- ' t/5) where: ' t = an increase in core temperature by internal heating due to ripple current ( ' t = core temperature ? ambient temperature) ' t can be estimated as follows: ' t = (i 2 x r)/( e x s) -------- (4) where: i = ripple current of the capacitor (a rms) r = equivalent series resistance of the capacitor ( : ) e = heat radiation coefficient of the aluminum can (w/ q c x cm 2 ) s = surface area of the capacitor (cm 2 ) |
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